Continuous Improvement

What is a Gemba Walk?

What is a Gemba Walk?

A Gemba Walk is a Lean management practice where leaders and managers go to the actual place where work is done—the "Gemba," a Japanese term meaning "the real place"—to observe, engage with employees, and understand how processes are functioning. The goal is to gain first-hand insight into operations and identify opportunities for improvement.

Purpose of a Gemba Walk

  • Understand the work being done, rather than relying solely on reports or dashboards.
  • Engage with team members and show respect for their roles and expertise.
  • Identify waste, inefficiencies, or obstacles in real-time.
  • Encourage a culture of continuous improvement by asking questions and listening to ideas.

What a Gemba Walk is NOT

  • A performance evaluation or audit.
  • An opportunity to correct or criticize workers.
  • A time to implement changes on the spot.

How to Conduct a Gemba Walk

    1. Plan the Focus
      1. Select a specific process, area, or workflow to observe.
      2. Have a clear objective (e.g., understand delays, evaluate flow, see safety practices).
    2. Go to the Gemba
      1. Physically visit the place where the work happens.
      2. Observe with curiosity and respect.
    3. Ask Open-Ended Questions
      1. “What challenges are you facing today?”
      2. “Why is this step done this way?”
      3. “What would make your job easier?”
    4. Listen and Learn
      1. Focus on listening rather than offering solutions.
      2. Take notes on observations, employee input, and potential areas for follow-up.
    5. Reflect and Follow Up
      1. Review your notes and discuss findings with relevant teams.
      2. Prioritize issues and work collaboratively on solutions.
      3. Communicate what was learned and what actions will be taken.
  • Key Benefits
    Builds trust and visibility
    Uncovers real operational issues
    Supports a culture of respect and improvement
    Increases leadership understanding of daily operations
Overview
Topic: Gemba Walk
Usage: Continuous Improvement and Operational Visibility
Useful For: Manufacturing Operations, On-site Logistics, 3PLs, Management