Continuous Improvement
What is a Gemba Walk?
What is a Gemba Walk?
A Gemba Walk is a Lean management practice where leaders and managers go to the actual place where work is done—the "Gemba," a Japanese term meaning "the real place"—to observe, engage with employees, and understand how processes are functioning. The goal is to gain first-hand insight into operations and identify opportunities for improvement.
Purpose of a Gemba Walk
- Understand the work being done, rather than relying solely on reports or dashboards.
- Engage with team members and show respect for their roles and expertise.
- Identify waste, inefficiencies, or obstacles in real-time.
- Encourage a culture of continuous improvement by asking questions and listening to ideas.
What a Gemba Walk is NOT
- A performance evaluation or audit.
- An opportunity to correct or criticize workers.
- A time to implement changes on the spot.
How to Conduct a Gemba Walk
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- Plan the Focus
- Select a specific process, area, or workflow to observe.
- Have a clear objective (e.g., understand delays, evaluate flow, see safety practices).
- Go to the Gemba
- Physically visit the place where the work happens.
- Observe with curiosity and respect.
- Ask Open-Ended Questions
- “What challenges are you facing today?”
- “Why is this step done this way?”
- “What would make your job easier?”
- Listen and Learn
- Focus on listening rather than offering solutions.
- Take notes on observations, employee input, and potential areas for follow-up.
- Reflect and Follow Up
- Review your notes and discuss findings with relevant teams.
- Prioritize issues and work collaboratively on solutions.
- Communicate what was learned and what actions will be taken.
- Plan the Focus
- Key Benefits
Builds trust and visibility
Uncovers real operational issues
Supports a culture of respect and improvement
Increases leadership understanding of daily operations
Overview
Topic:
Gemba Walk
Usage:
Continuous Improvement and Operational Visibility
Useful For:
Manufacturing Operations, On-site Logistics, 3PLs, Management